Case
Studies

Turning A Warehouse Into A Temporary Coldstore

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Client

A Major Food Distributer

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Industry

Chilled Storage and Distribution

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Solutions

To Install a Temporary Low Temp Cooling System

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Total KW

1.1mw- Chillers and Low Temp AHU’s

Turning A Warehouse Into A Temporary Coldstore

Turning a warehouse into a temporary coldstore for a major logistics operation.

The Challenge

Our client- a large national food distribution company- required additional chilled storage capacity to fulfil contractual obligations. Typically, in excess of 1 million pounds worth of stock would be stored in the 60,000 m3 warehouse.

A large ambient warehouse was available on the site, but with no cooling fitted, was not considered an option. However, after contacting ACR a plan was hatched to install a high capacity cooling system.

Critically, a rapid 5 day turnaround was required for this project.

Turning a Warehouse into a Temporary Coldstore
This temporary warehouse chilled store conversion was a large project. A total of 13 50kw low temperature AHU's were fitted on a two separate 600kw glycol circuits to maitain a 2 degree holding temperature

Turning a warehouse into a coldstore requires a temporary glycol circuit. For this, we use flexible rubber suction hosing with camloc fittings. I this way we can build temporary systems with all the features you would expect from a fixed system. Here, this included flow diverter valves to maintain temperature and defrost control from a common flow and return

The Solution To Turning A Warehouse Into A Temporary Coldstore

Climate Rentals specified and fitted a 1.1Mw temporary chilled storage system.

Because of the perishable nature and high stock value, a reliable temporary chilled storage system would be required. In view of this, it was decided that 2 separate overlapping systems would be specified, offering good redundancy in the event of failure of either system.

ACR fitted 13x 50kw low temperature air handling units, mounted on a scaffolding platform. Each AHU is fitted with a defrost panel to control the electric heaters and valves required to keep the units free of ice build-up. 2x 600kw low temperature chillers were utilised with associated pumps, hose and fittings.

Turning a Warehouse into a Temporary Coldstore
The two 600kw glycol chillers with tanks. A mins 6 degree flow temperature was set. Each chiller was fed by a separate generator for full redundancy I the event of failure.

Summary

The project was a great success. The whole team worked really hard on what was a very tight schedule from concept to delivery. In all, the system provided faultless operation for three months. A great job.

For help turning a warehouse into a temporary coldstore please contact us. For more information on our cold storage services click here

How We've Helped Others In Your Sector

Products Used In This Case Study

50kw Low Temperature AHU Hire

Product

50kw Low Temperature AHU Hire

Our 50 KW Air Handling Units (AHUs) are the ideal solution for any commercial or industrial cooling applications. They can be hired, installed and working onsite with as little as 24 hours’ notice.

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600kw Chiller Hire

Product

600kw Chiller Hire

600kw chiller hire made easy…..

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Chilled Water Hose Hire

Product

Chilled Water Hose Hire

Temporary chilled water hose and ancillaries rental from Advanced Climate Rentals.

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